Today, waste sludge disposal and treatment technology typically adopt the high-temperature carbonization technique which extracts carbon out of the sludge. This process is efficient and saves on energy consumption. The charcoal making machine that makes this all possible is known as either the Sludge Carbonization Plant or the Waste Sludge Treatment Plan.

The working process of the sewage sludge treatment plant is as follow,

• Moisture that is generated from sewage sludge or industrial waste is usually high, which is why the treatment of sludge has to feature a type of dryer device in order to drop the moisture content below 20%. This is a pre-treatment step that enhances the overall quality of the end product along with reserving a higher charcoal content. The removal of moisture is necessary to ensure the process of carbonization can take place.

• Natural gas, wood, or charcoal is usually used as the fuel to provide heat to the Carbonization Furnace, until such stage that combustible gas starts to generate. Combustible gas makes up the main burning fuel materials in the process of sludge treatment. Once the combustible gas has undergone purification through the dedusting system, the gas is then recycled where it is used to provide heat to the dryer and the furnace rather than the traditional fuels. This is what is known as the One Fire with Two Steps process.

• The combustible gas and charcoal are produced together inside the furnace. The extreme temperatures of the charcoal that are produced during the initial step, makes it necessary to use a cooling system, in order to lower the temperature of the charcoal.

Through the process of high-temperature pyrolysis, sulfur emission, smoke discharge, along with charcoal enrichment, the end product is carbon. This becomes a new source of energy that is used widely in agricultural and industrial applications. These sludge management processes also produce combustible gas that is recycled in order to heat the dryer or the furnace in order to arrive at the overall goal of using 1 fire with 2 steps.

The treatment of sludge also includes the security of devices which are regarded as highly important. These security features include the following: https://bestonmalaysia.com/bamboo-charcoal-machine/.

1. PLC Control System, which makes the entire charcoal making process of waste sludge more intelligent and convenient. This also reduces the need for manual power and the disposal costs associated with sludge which increases working efficiency.

2. The automated monitor of temperature and pressure ensures optimal working security and quality of the entire sludge management and treatment process.

3. The sludge treatment plant operates under a fully-sealed environment which means the contents of the furnace which includes combustible gas and carbon will not come into direct contact with the surrounding environment and the air which prevents dangerous accidents from occurring.

The primary equipment of the Sludge Carbonization machine includes the dust-removal device, auto-feeding conveyor, discharging and cooling conveyor, gas-cleaner system, and the carbonization furnace. In addition to these are the auto-feeding and discharge conveyor which enables the process of carbonization to operate in a continuous manner.

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