Technical Details About Continuous Waste Tire Plant

In the line of continuous pyrolysis plant, there is also pretreatment systems, and a continuous feeding and discharge system. These are easily controlled with the use of PLC tech. However, the main system associated with the plant is the continuous pyrolysis section. Our article features some more technical details about the plant.

Continuous Pyrolysis Plant
Continuous Pyrolysis Plant

The continuous pyrolysis plant is used for processing waste tires. It converts them into both carbon black and fuel oil so that they can be recycled. Since the discharge and feed are continuous, the plant can stay in operation and never have to stop. This further saves both time and energy.

Since PLCs are involved, this also further adds to a reduction in labor costs. In order to have the machine operating in its optimum condition of continuously feeding and discharging, the materials should be shredded into the very small pieces. This is also done in an effort to keep the byproducts from being intertwined. More cost analysis can be found: https://mswrecyclingplant.com/pyrolysis-plant-cost/.

Pyrolysis Reactor Design
Pyrolysis Reactor Design

However, before the process begins don’t forget to separate the steel wire. These machines are quite easy to feed since there is generally an abundant supply of tires all around. If you’re having trouble, you can even secure contracts with firms that deal with vehicles so you can get their old tires.

As we’ve said before, you’ll need to remove the wire. This can be done with the use of a wire pulling machine. The machine works and automatically pulls the wire from the tires. In order to shred the material, you’re also going to need to use a specialized shredder. The shredder works to shred the tires in as little as 3cm pieces.

This is done to keep the feeding continuous. Tire shredders are fully automatic and can be connected directly to the pyrolysis plant. Hence, you’re never going to have to worry about the transferring process. After the materials are shredded, they are sent into the plant.

First, they undergo reactions with multiple reactors. This is done to convert tires into oil. After cooling, the oil gas is then pushed to a continuous feed for discharge. The waste tire pyrolysis plant also possesses its own set of unique benefits.

Since the plant is continuous, PLC systems reduce the labor cost. This machine only requires a team of two in order to function at its best. The plant incorporates multiple reactors, the initial output is always going to be higher. As a result of the continuous discharging and feeding process, up to 100 tons of waste can be produced in a single day.

As we’ve mentioned before, continuous operations make a great energy and time saver. During the life of the heating reactor, the air is heated indirectly. This preserves the overall life span of the reactor and prevents damage. Hence, your plant will have a long service life and the reactor will never suffer from any damages.

As we conclude, we have just looked at the waste tire pyrolysis plant. These plants are useful since they can reduce the waste created by old tires. They benefit humans and the environment as they work continuously to process old tires.